Semi-finished Formulations
At Privell, we simplify production for nutraceutical manufacturers through pre-engineered, GMP-aligned semi-finished formulations — built for performance, efficiency, and seamless integration into your existing production lines.
Our solutions eliminate complex granulation, weighing, and blending step —helping you move faster from receipt to press/fill, while ensuring batch-to-batch uniformity, superior stability, and global regulatory compliance (21 CFR 111, ISO, HACCP).
Pre-Calibrated | Homogeneous | Optimized for Performance
Premix Active Blends
Our Active Premix Blends combine actives, excipients, and functional additives in precise ratios to ensure homogeneity, solubility, and bioavailability.
Each blend is tailored to your target dosage form, sensory profile, and processing requirements—delivering ready-to-mix or ready-to-pack solutions.
Applications
Capsules, sachets, direct-to-mouth powders, effervescent blends, liquid suspensions, and FSMP formulations.
Advantages
- Pre-calibrated blends—no more weighing or complex handling
- Enhanced uniformity & bioavailability of active ingredients
- Formulation-optimized for stability, solubility, and release profile
- Available in sugar-free, allergen-controlled, and vegan options
- Full documentation package: CoA, TDS, SDS, Non-GMO, allergen & origin data
Deliverables
Master spec, target CQA/IPC guidance, and pack recommendations for stability
Ready-to-Compress| Precision-Engineered | Process-Efficient
Direct Compression Granules
Our Direct Compression Granules are designed for high-speed tablet manufacturing—ensuring optimal flow, compressibility, and disintegration.
They remove the need for wet or dry granulation, reducing processing time and cost while maintaining tablet strength and consistency.
Applications
Uncoated / coated tablets, chewables, effervescent & dispersible tablets, sublingual / ODT formats.
Advantages
- Eliminates wet granulation and drying steps — reducing process time
- Excellent flow & compressibility for uniform hardness and dissolution
- Moisture- and oxidation-resistant for improved stability
- Consistent particle-size distribution (PSD) and blending performance
- Supplied with full CoA, micro limits, and change-control traceability
Deliverables
Granule spec (PSD, bulk/tapped density targets), recommended tooling/press settings range, coat guidance if applicable
Scale-Ready| Supply-Chain Optimized | Cost-Efficient
Bulk Packaged Formulations
Our Bulk Packed Formulations are manufactured to meet large-scale commercial demands while maintaining stability, uniformity, and quality across all dosage forms.
Applications
Tablets, Capsules, Powders, Gummies, Liquids
Advantages
- Scalable for high-volume production
- Compatible with multiple packaging formats (bottle, blister, sachet, pouch)
- Ready for direct filling / labeling with minimal setup time
- Ideal for license-to-fill or co-manufacturing models
- Supplied with full regulatory and stability documentation
What we calibrate for
- Flow & Handling: Carr’s/Hausner targets · bulk/tapped density · angle of repose
- Particle Size Distribution (PSD): Controlled d50/d90 windows for consistent fill/press
- Moisture/LOD: Tailored for stability and low‑clumping performance
- Performance: Disintegration/dissolution windows (incl. effervescence profiles); reconstitution (for powders)
- Lubrication/Disintegration Strategy: Optimized magnesium stearate/sodium starch glycolate, etc., by dosage form
- Organoleptics: Taste/sweetness/acid balance; flavor systems for chewables/DTM/effervescents
Why choose Semi-finished Formulations?
Efficiency in Cost & Time
Bypass multi-step granulation & drying; go directly to fill or press.
Optimized Operations
Fewer unit operations = fewer deviations, faster validations & scale up.
Unwavering Quality & Traceability
Pre-validated intermediates designed for high-speed tableting & uniform pack-out.
Versatile Formulation Options
400+ formulation blueprints across tablets, capsules, powders, effervescents and more
