Active Premix, Direct Compression Granules & Bulk Packed formulations

At Privell, we simplify production for nutraceutical manufacturers through pre-engineered, GMP-aligned semi-finished formulations — built for performance, efficiency, and seamless integration into your existing production lines.

Our solutions eliminate complex granulation, weighing, and blending step —helping you move faster from receipt to press/fill, while ensuring batch-to-batch uniformity, superior stability, and global regulatory compliance (21 CFR 111, ISO, HACCP).

Popular formulations

Calcium Citrate + Magnesium Glycinate + D3 + K2 (MK-7)

Daily bone mineralization with highly bioavailable chelates and co-factors. Offered as DC granules for film-coated tabs or sugar-free effervescent.

Myo Inositol + D-chiro Inositol + Chromium

Supports cycle regularity and insulin sensitivity with a ratio-locked inositol blend. Available as DC premix, capsules, or stick powder for consistent dosing.

Berberine 500 + ALA + Ceylon Cinnamon

Balanced glucose and lipid support with complementary actives. HPMC capsules using a taste-neutral, low-segregation premix.

Glucosamine + Chondroitin + MSM + Boswellia

Mobility and comfort support in a single daily tablet. High-load DC granules deliver strength with low friability.

Collagen + Vitamin C + Hyaluronic + Silica

Elasticity and hydration in a clear-dissolve stick drink. Instantized collagen prevents clumping and improves mouthfeel.

Explore All Formulations

Choose from a variety of formulations, customisable for your use case

Customise your own formulation

Talk to our team today. Share your product specifications with us.

Pre-Calibrated | Homogeneous | Optimized for Performance

Premix Active Blends

Our Active Premix Blends combine actives, excipients, and functional additives in precise ratios to ensure homogeneity, solubility, and bioavailability. Each blend is tailored to your target dosage form, sensory profile, and processing requirements—delivering ready-to-mix or ready-to-pack solutions.

Advantages

  • Pre-calibrated blends—no more weighing or complex handling
  • Enhanced uniformity & bioavailability of active ingredients
  • Formulation-optimized for stability, solubility, and release profile
  • Available in sugar-free, allergen-controlled, and vegan options
  • Full documentation package: CoA, TDS, SDS, Non-GMO, allergen & origin data

Applications

Capsules, sachets, direct-to-mouth powders, effervescent blends, liquid suspensions, and FSMP formulations.

Deliverables

Master spec, target CQA/IPC guidance, and pack recommendations for stability

Ready-to-Compress | Precision-Engineered | Process-Efficient

Direct Compression Granules

Our Direct Compression Granules are designed for high-speed tablet manufacturing—ensuring optimal flow, compressibility, and disintegration.
They remove the need for wet or dry granulation, reducing processing time and cost while maintaining tablet strength and consistency.

Advantages

  • Eliminates wet granulation and drying steps — reducing process time
  • Excellent flow & compressibility for uniform hardness and dissolution
  • Moisture- and oxidation-resistant for improved stability
  • Consistent particle-size distribution (PSD) and blending performance
  • Supplied with full CoA, micro limits, and change-control traceability

Applications

Uncoated / coated tablets, chewables, effervescent & dispersible tablets, sublingual / ODT formats.

Deliverables

Granule spec (PSD, bulk/tapped density targets), recommended tooling/press settings range, coat guidance if applicable

Scale-Ready | Supply-Chain Optimized | Cost-Efficient

Bulk Packaged Formulations

Our Bulk Packed Formulations are manufactured to meet large-scale commercial demands while maintaining stability, uniformity, and quality across all dosage forms.

Advantages

  • Scalable for high-volume production
  • Compatible with multiple packaging formats (bottle, blister, sachet, pouch)
  • Ready for direct filling / labeling with minimal setup time
  • Ideal for license-to-fill or co-manufacturing models
  • Supplied with full regulatory and stability documentation

Applications

Tablets, Capsules, Powders, Gummies, Liquids

What we calibrate for

  • Flow & Handling: Carr’s/Hausner targets · bulk/tapped density · angle of repose
  • Particle Size Distribution (PSD): Controlled d50/d90 windows for consistent fill/press
  • Moisture/LOD: Tailored for stability and low‑clumping performance
  • Performance: Disintegration/dissolution windows (incl. effervescence profiles); reconstitution (for powders)
  • Lubrication/Disintegration Strategy: Optimized magnesium stearate/sodium starch glycolate, etc., by dosage form
  • Organoleptics: Taste/sweetness/acid balance; flavor systems for chewables/DTM/effervescents

Why choose Semi-finished Formulations?

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Efficiency in Cost & Time

Bypass multi-step granulation & drying; go directly to fill or press.

Optimized Operations

Fewer unit operations = fewer deviations, faster validations & scale up.

Unwavering Quality & Traceability

Pre-validated intermediates designed for high-speed tableting & uniform pack-out.

Versatile Formulation Options

400+ formulation blueprints across tablets, capsules, powders, effervescents and more